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Mammalian

Upstream Process Development


 

We offer state-of-the-art cell culture development labs and a non-GMP pilot plant specializing in the process development, characterization, validation and process scale-up to establish successful cGMP clinical and commercial manufacturing. To support all stages of vaccines development from preclinical to commercial production, we employ traditional fed-batch, continuous, and/or intensified processes based on your specific project needs.

8 upstream development labs are equipped with a wide variety of cell culture production systems and analytical tools such as 1L to 15L traditional glass bioreactors, perfusion systems to support intensified and/or continuous processes, high throughput AMBRTM systems (AMBR15 and AMBR250), Finesse and Applikon Controllers with Delta V systems, Wave bioreactors, and Cedex Bio HT high throughput bio-analyzers.

 

IND-enabling cell culture activities

  • Clone selection, process optimization, scale-up and toxicology material production
  • Technical transfer to GMP production teams

Early stage (Phase I-II) and late stage (Phase III) cell culture process development

  • Technical transfer
  • Commercial process development
  • Process characterization and validation
  • IND and BLA CMC dossier support

Stand-alone projects

  • Media screening and adaptation
  • Material generation at various scales of production
  • Process or unit step development and optimization – including harvest steps

Product Quality Optimization

 

Product quality optimization is an essential part of bioprocess development. We have developed a comprehensive toolbox for the optimization of various product quality attributes, that include:

 

  • Aggregation control
  • Charge variant control
  • Glycosylation optimization
  • Sialic acid content optimization
  • ADCC and CDC activity optimization
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